Kohler flywheel key

I have replaced the key twice now. You might even want to check This video provides step-by-step repair instructions for replacing the flywheel key on a Kohler small engine. Discontinued from Kohler. They may be useful in determining if the flywheel key is sheared when the keyways are not visible without removing the flywheel. 008" - 0. I then have turn the key back and start again. If the flywheel key was sheared the engine would rotate normally with compression and all but ignition would not happen at the right time and the engine would backfire a lot. I’m just going to order a new factor Kohler starter. 24-025-55S. Kohler Small Engine Flywheel Key. 5 Kohler to 10 thou It is working like new. This creates the spark for the engine. Is this a common these engines. Hold the flywheel stationary and remove the nut (19 mm). 5. 6lbs it is the lightest flywheel on the market for instant throttle response. Please verify the original Kohler part number in your owner's manual or on the appropriate parts diagram of your model for correct location and fitment of this item. As far as the timing, you only need to check one thing, the flywheel key. Kohler 32-025-21-S Lawn & Garden Equipment Engine Flywheel Assembly Genuine Original Equipment Manufacturer (OEM) part for Kohler 4. = 220 mm (8. This is a true OEM Kohler flywheel. Kohler Engines: Service Manual Kohler Courage SV470-SV620 Outdoor Power Equipment, Small Engine, Lawn Mower Repairs, Troubleshooting and Safety: Sheered Flywheel Keys Arizona Cooperative Extension 1611 W Wernsing Ave Effingham, IL 62401 (217) 342-6949. website by Imagine This!Marketing Group. 89. He said no. Briggs redesign the crankshaft and flywheel on July 1, 2012. This flywheel key keeps the engine flywheel of your outdoor power equipment connected to the crankshaft. 010 in. Or alternatively find a 27hp motor that has the wiring harness made to clip into a key switch on the engine and go back to the 27 coils with 27 flywheel. Guides are not removable but coating of Kohler lubricant to base of each new lifter can be reamed 0. Make sure to get the proper torque settings when replacing the key and reinstalling the flywheel. kohler engine part 24-032-01-s 24 032 01-s 2403201-s 2403201s: oil seal . 83 Part Number: 25 099 37-S. For installation instructions & testing see Free Kohler Engine Service Manuals Kohler Flywheel Keys. if it is a push mower with a pull rope, there should be 4 bolts holding this cover on. For Kohler Command Engines. Find great deals on eBay for lawnmower flywheel key. Designed to serve rural markets, it delivered 110-volt DC current and was powered by a Kohler four-cylinder water-cooled cast iron gasoline engine. Page 65 Replace flywheel if it is cracked. 010 inch. The key was a 3/16" X 5/8" and I had a hard time finding that size. Cub Cadet 18HP Kohler M18-24646 OEM flywheel NLA 52 025 36-S. 7. Yes, the cam shaft and crank shaft have timing marks, but if they were to be off, you would have serious expense on repairs. Kohler Courage 23 SPEC: PS-SV720-0039 SN: 3830901623. For installation instructions & testing see Free Kohler Engine Service Manuals X4215S, Woodruff Flywheel Key, X-42-15-S Woodruff key is a half moon shape key, 3/16 x 5/8. To Top flywheel nut, sheared flywheel key, or loose mounting screws on stator base plate. Why? Things I've checked: Battery is good and charged. Used and in excellent condition. 172" Woodruff Key Dimensions A B C Inches, Decimal & Millimeter Equivalents 1 Power (hp) and Torque (ft lbs) specifications for Kohler general purpose engines are rated pursuant to Society of Automotive Engineers (SAE) J1940 based on gross output testing performed according to SAE J1995 without the air cleaner and muffler. To protect expensive engine components from damage, the flywheel key shears off if the mower blade hits an object hard enough to make the flywheel slip out of alignment with the crankshaft. Sep 25, 2010 · Check the flywheel key to make sure it is not partially sheared. The carburetor rebuild kit includes gaskets, seals, a hinge pin and other components to refurbish the carburetor. The cylindrical solenoid is a low-amperage relay that safely completes Sometimes when the starter goes to engage the ring gear they just seize together. i found the factory specs do list a 3/16 x 5/8, so i do have the right sized key. Kohler Engines and Parts Store : Flywheels - Misc Engines & Parts Shipping Option Tecumseh Engine Parts Denso Spark Plugs Oregon Equipment Parts AYP / Electrolux Zama Carburetors & Parts Walbro Carburetors & Parts Kawasaki Engine Parts Kohler Engines / Parts Tillotson Carburetors & Parts Stens Equipment Parts Warner Electric PTO Clutches Ogura Electric PTO Clutches Oregon Chainsaw & Forestry Kohler Flywheel - Flywheels. We have the Kohler Flywheel - Flywheels You need with fast shipping and low prices. If you have the head off you should easily be able to tell if the valves are in time with the piston. The battery is getting 12. genuine oem kohler 2534002-s key, straight flywheel-use 25 340 04-s This part is no longer available and has been replaced by Kohler 2534004-S Genuine OEM KOHLER 2802502-S FLYWHEEL Jan 16, 2011 · The problem is surely a broken flywheel key, what might of happened is when you hit something you sheared it in half but it might of still held the timing correct, over time though it is possible the timing got thrown off. 5 lbs. If anyone can help, PLEASE speak up. Kohler Co. Your Q&A may be posted to Jackssmallengines. 98 Product Description: GENUINE OEM KOHLER PART # X-42-15-S FLYWHEEL KEY, KOHLER ENGINE FLYWHEEL KEY NEW GENUINE OEM KOHLER FLYWHEEL KEY PART # X-42-15-S 3/16 X 5/8 USED ON KOHLER COURAGE SINGLE CYLINDER ENGINES It is the customer's responsibility to make sure this is the correct part for their unit. Once the key and flywheel are securely in place, reattach the flywheel nut or clutch. Look if you love a clean-cut yard and like to mow at light speed, choose a tractor or ZTR with a 7000 Series™ engine. Rule the Yard. That is what it sounds like . Flywheel has some wear and some surface rust but its In good condition and its fully functional. Shipped to your Home, or Shop. See pictures for wear and surface rust. Sort by Filters. from bulk packnew part no box or packagingwe ship daily5 key pack 282203773350 Flywheel key $1. Nov 10, 2016 · Symptoms Of A Sheared Flywheel Key On A Lawnmower donyboy73. i marked where the flywheel is compared to the crank so i could more easily detect if the key sheared again. $49. I'd never imagine some damage to the magnets would cause no spark. KOHLER ® Courage ® XT Model • Flywheel ball bearing electric-start engines, simply turn the key – and you’re up and running. 80 $4. the flywheel will be the part that looks like it has fins on Kohler S. Apr 29, 2009 · to check the key you will have to remove the top cover from motor. Stens 445-236 Flywheel Key for Small Engine - . 95. Kohler 32-025-21-S Lawn & Garden Equipment Engine Flywheel Assembly Genuine Original Equipment Manufacturer (OEM) part for Kohler S & H: see site $230. Polarity is not reversed. We've listed some common problems and potential causes below. use 24-032-19-s x4215s kohler engine key kohler 2458436s ignition module 1611 W Wernsing Ave Effingham, IL 62401 (217) 342-6949. 243" REPLACES: TECUMSEH 611004; and others; FITS: TECUMSEH Most electronic ignition engines; and others - Available in our 445-240 Flywheel Key Shop Pack - Available in other sizes as our 445-237 Flywheel Key Sheared Flywheel Key. Command Clutch Hub. Shop our great selection of small engine parts to keep your equipment running like new. 99 Kohler 25-340-04-S Flywheel Key Genuine Original Equipment Manufacturer (OEM) Part $6. Billet timing marker set Kohler Command Mag Style Heavy Flywheel $299. Nominal Number Number Size A B C X-42-2-S 212 3/32 x 3/8 . To loose timing the flywheel key can shear. When you start your lawn mower or small engine, you turn the flywheel and its magnets pass the coil (or armature). About a quart every 3 or 4 hours. Just don't want to keep feeding a dead horse. Flywheel brake must be disengaged for removal of the flywheel. Mikuni Carb Genuine Kohler Engines Flywheel Assembly - 32 025 22-S - Replaces: 32 025 06-S Mar 22, 2009 · Re: Kohler K161T 7hp - No Spark Either. You can also buy Kohler parts and other products and get a $7. Will work with OEM pull starter or Timing Key Offset GX200 GX160 Clone Harbor Freight Predator 212cc Advanced Timing 6619 6625 DJ-2172 DJ-2172-X Genuine Original Equipment Kohler Flywheels at the best price on the web. How To Remove Flywheel/ Briggs and Stratton After Hitting Something with Blade Find many great new & used options and get the best deals for KOHLER FLYWHEEL KEY OEM 1434001-S 14 340 01-S at the best online prices at eBay! Free shipping for many products! Shop great deals on Kohler Lawn Mower Flywheels. Kohler. Equipatron offers a variety of replacement parts for your Kohler engine such as air filters, carburetors, gasket kits, piston rings, wiring harnesses, regulators Kohler Engines are designed to meet a variety of application needs and are available in gasoline, propane, flex fuel , natural gas and diesel options. Oregon 02-401 Flywheel Key Lawn-Boy for John Deere REPLACES: JOHN DEERE 26H10; LAWN-BOY 120395; LAWN-BOY 551041; LAWN-BOY 607199; and others; 5/32" x 5/8" flywheel . Dimensions: 3/16" wide x 1/4" tall x 1-3/8" length. Online shopping from a great selection at Patio, Lawn & Garden Store. Kohler Engines and Parts Store : Flywheels - Misc Engines & Parts Shipping Option Tecumseh Engine Parts Denso Spark Plugs Oregon Equipment Parts AYP / Electrolux Zama Carburetors & Parts Walbro Carburetors & Parts Kawasaki Engine Parts Kohler Engines / Parts Tillotson Carburetors & Parts Stens Equipment Parts Warner Electric PTO Clutches Ogura Electric PTO Clutches Oregon Chainsaw & Forestry Kohler Front Engine Oil Seal Used On Flywheel End Of Block, 2403219-S - 24 032 19-S Replaces Kohler Old Previous Part # 2403201-S Inside Diameter: 1. Genuine Kohler Flywheel Key 14 340 01-S. If the shaft key of the flywheel shears, the engine timing will be off, causing the mower to run erratically. The flywheel has a broken fin that did some damage to the flywheel. I have an 05 Scag w/a B&S 35HP that I changed the alternator & it requires an offset key for the key way on the flywheel. 39. All of the information in this flywheel key replacement video is applicable to the following brands: Kohler, Exmark, Toro, John Deere Tools used: socket wrench, strap wrench, hammer, puller My 15 hp Kohler engine has sheared the flywheel woodruff key. I heard some used epoxy to glue them back but is there something better I should use? Could that unbalance the flywheel ? Thanks 6626 Predator 212 Hemi / Kohler CH270 Billet Flywheel Rating * Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) Name 5hp keeps shearing flywheel key Hi, I got my tiller running for all of a half an hour before it choked out and sheared the flywheel key on cranking. com. Let me know and we will continue. The most common scenario is a flywheel bolt that's not sufficiently torqued. com to help other shoppers, like you, with their purchasing decisions. Also, in my experience, K-series Kohlers seem to like a point gap around . I had never replaced a key before and wouldn't have known about not lubing the shaft - but fortunately the Kohler Service document mentioned it, so I wiped it and the flywheel thoroughly before assembly. Valves with before it is installed. It needs to go in the right way or the opposite will throw it out of time. That’s because GENUINE KOHLER ENGINES Flywheel - 24 025 55-S - Replaces: 24 025 01-S; 24 025 0 - $176. 79 VIEW PRODUCT. 5 CV13 CV14 CV15 CV430 CV460 CV461 CV460 CV490 CV491 CV492 CV493 Find many great new & used options and get the best deals for 5- KOHLER FLYWHEEL KEY PART # X-42-15-S (LOT OF 5 EA) at the best online prices at eBay! Free shipping for many products! Jun 01, 2013 · However, to verify, please ensure the coil to flywheel air gap is 0. Reading the service manual doesn't make it clear that this could be a problem as they start the assembly at TDC. I'm at my wits end. GREAT PRICES • SELECTION • SERVICE Small Engines & Parts • Power Equipment Parts Payment Options Return Policy Shipping Information Customer Service PRODUCT DESCRIPTION Genuine OEM Part Kohler - 24 025 55-S - Flywheel Flywheel for various: Kohler, Toro Replaces: 24 025 01-S; 24 025 04-S; 24 025 11 Alternate Package 445-236 Available in other sizes as 445-237 Flywheel Keys Alternate Package 445-236 Available individually as 445-240 Flywheel Key Shop Pack Related Items Check the governor springs. 9 out of 5 stars 9 $182. Thank you. Your engine is a 2004. SFI certified. 36 24 690 07 Rev. Kohler Original Equipment 25 357 06-S Command 10W-30 Engine Oil (32 oz). If a flywheel key is sheared off due to the engine being forced to stop suddenly, your engine will not be able to restart. Kohler 14 340 01-S parts lookup and Kohler diagrams with parts lists of Genuine Kohler KEY, FLYWHEEL parts | PartsTree. Kohler designs long life strength and on-the-job durability into each engine. 0 out of 5 stars 30 Kohler Part # X4215S Woodruff Flywheel Key X-42-15-S X4215S, Woodruff Flywheel Key, X-42-15-S Woodruff key is a half moon shape key, 3/16" x 5/8". The "G" is just a design series designation when it is the first character after the displacement. Used in K482, K582, CH, CV, LH, LV and most SV engines. Drive pinion is not worn or chipped OWNER’S MANUAL MODELS ’ K241/ K301 (10 hP) (12 hp) K321,& K341 (14 hp) operating & maintenance instructions (16 hP) Congratulations - You have selected a fine four-cycle, single cylinder, air-cooled engine. Command Head Gaskets Offset Key (6 Degree) for flywheel. $162. There is a magnet on the side of the flywheel that passes the engine's magneto, which causes the spark plug to ignite the gas in the piston. On that engine, are the points external, or under the flywheel? If they are external, have someone pull the engine over with the spark plug out, and watch the points. So, I decided to overhaul it and bought a kit which included a new piston, connecting rod, and valves. Make Offer - Kohler Engine Used TH18 28-025-01-S FLYWHEEL w/ RING GEAR grass hopper 28-025-01 Kohler Exmark ECV740 flywheel with good magnets 24-025-62S C $63. The ring gear has 97 teeth. The starter motor spins the flywheel to start the engine when you turn the key to the start position. With great engines come great parts; Kohler products are innovative, powerful and efficient. The Kohler K301 engine has an L-head (side valve) design and horizontal PTO-shaft. Place the flywheel on the crankshaft and look through the flywheel hub to align the keyways on the flywheel and crankshaft. If the engine does not rotate I'd be looking for a broken rod or a stuck/bent valve. The small engines ive worked on over the years have the nut or starter cluch assembly that tightens against the flywheel and even though theres a flywheel key, the tapered fit between the flywheel and crankshaft is what holds everything in place. A small, soft piece of metal bar acts as a means of holding the flywheel to the mower’s crankshaft. com 1 CV17-CV25, CV620-CV730, CV740, CV750 Service Manual 2 Safety 3 Maintenance 5 Specifi cations 15 Tools and Aids 18 Troubleshooting 22 Air Cleaner/Intake The flywheel key is a rectangular metal peg that keeps the crankshaft and flywheel aligned when you tighten the flywheel nut. Fits The flywheel key is a small rectangular piece of metal that keeps the crankshaft and flywheel aligned when you tighten the flywheel nut. D. FLYWHEEL w/key 24-025-09 KOHLER select CH26 sv530 ch745 24-025-23-s X-42-15-s. = 251 mm (9. OEM Kohler part # X-366-1-S. Probably one of the most informative small engine manufacturer websites online is the Kohler engines’ site. to the overall rotating mass. The beginnings of Kohler engines can be traced back to 1920, when the Kohler Automatic Power and Light 1500-watt Model "A" generator set was introduced. Product Key Features. We are an Authorized Kohler Engine parts Dealer. I am using a steel OEM key and torque to 110 foot pounds. 5- KOHLER FLYWHEEL Key Part # X-42-15-S (Lot Of 5 Ea) - $13. With a new flywheel key, is there any way the timing could be off? Manuals on the Kohler site I posted above - the manual for your engine is included for engines from CH 11 - 16. So its a possiblity. . 95 flat rate on shipping for your complete order, no matter the size (even on After 35 years of reliable operation, the Kohler engine in my John Deere 316 was beginning to burn a little bit of oil. 882 inches) When installed on a flywheel it will add about 1. I have replaced it and the engine runs great for a week or so. Checked and adjusted valves. Step one was disassembling and cleaning the parts. The following photos show the position of the flywheel magnet relative to the ignition module with piston at top dead center (tdc) and flywheel key intact. Switch , Key. Shop with confidence. Removed the starter Ensured the drive collar and drive pinion are working together and not slipping. 2 plug wire. 4 volts so I don’t think that’s the issue. May 14, 2006 · It was a sheared woodruff key on the flywheel. I have already ordered a new solenoid just in case that’s the issue. Find great deals on eBay for kohler flywheel and kohler command flywheel. XT675 Engine CH440-3031 Engine CH260 Remove the flywheel and remove the old shear key from the key way. This gap and the flywheel key are what determine timing unless there is internal engine damage which is not likely considering your description of the problem. Kohler Flywheel 12-025-72-S 12 025 82-S from CV490,cv491,cv 492 Apr 17, 2013 · Currently I'm trying to reserect a 2008 Craftsman rider w/ a Kohler courage SV730 thats broken a tooth off the flywheel. The Kohler K301 is a 476 cc (29. These flywheels don't bolt down on their own and I'm tightening the recoil clutch as tight as I can. Timing is non adjustable on Kohler commands as far as I know without getting an aftermarket pickup or flywheel with different key timing. johnp900, Sep 9, Before you rebuild your Kohler small engine, you need to know how to properly disassemble the engine. Before I put the new coil on, I did a simple compression test by taking the spark plug out on the good side and just hitting the key very briefly to crank the engine about 90 degrees on the compression Flywheel Key - Kohler 14 340 01-S - Key, flywheel. Remove the 2 breather cover screws (10 mm) and the breather Repair Parts Home Lawn Equipment Parts Kohler Parts Kohler Courage Engine Parts Kohler SV590-0009 19 Flywheel Assembly. Debris can also prevent the key from seating in the keyway. Took off the ground wire to the coil and tried with it disconnected to bypass the safety switches. I would also check the lifters to make sure the rocker arms are seated correctly. 87 VIEW PRODUCT. This is a steel key. 5 CH13 CH14 CH15 CH410 CV11 CV12. Regular There are two magnets in the flywheel. 10 x flywheel key timing keyway Suits Briggs and Stratton Kohler Part Best glue for flywheel magnets - posted in Mechanical & Hydraulics Forum: When I remove the flywheel on my Kohler Magnum 18 to replace the crankcase oil seal 3 magnets fell off. Jun 11, 2010 · im just after fitting a new short engine to my rideon lawnmower its a 17hp briggs, and it breaks the key on the flywheel just after start up, its done it three times now and its starting to damage the shaft and flywheel!!! im loosin my mind on this one reward given to top answer One NEW Kohler flywheel and key. Take the spark plugs out of it and see if the engine spins over good with the plugs out of it. biz for prices below our competitions' prices and sometimes under the price that they even pay for it. Either way you're in for a rebuild or a drop-in. It's an easy fix and if your careful you don't have to even use a flywheel puller or knocker. Fits the following Kohler models & spec numbers · SV720-0011 INACTIVE SV720S MTD (TORO - WITH A 22 HP Idle Speed 1600 RPM/High Speed 1-16 of 969 results for "flywheel key". KOHLER COMMAND PRO EFI 2 / Kohler Command PRO EFI. As the flywheel spins on top of the engine, it passes by the prongs on the ignition coil that is bolted to the engine block. If the mower strikes an obstruction, such as a large rock or a stump The flywheel key (sometimes called a shear pin) is a rectangular piece of soft metal that keeps the flywheel in alignment with the crankshaft. Kohler tapered flywheel hole with sheared key in keyway (bottom view) The flywheel has a matching tapered hole at its center, in which is cut a matching groove, called a keyway (see Photo 3). With professional-grade features, easy starts and dependable power, the 7000 Series offers everything on your wish list — and then some. The flywheel is held onto the crankshaft by the flywheel key. 05 set at . Genuine OEM Part # X-42-15-S | RC Item # 1602837. Actual engine power and torque are lower and affected by accessories (air cleaner, exhaust Kohler Genuine engine parts are the right choice for maximum performance of your Kohler engine. Remove the flywheel. The flywheel is bolted onto the top of crankshaft and held at the correct position via the flywheel key. $89. Actual engine power and torque are lower and affected by accessories (air cleaner, exhaust Kohler X-42-15-S Lawn & Garden Equipment Flywheel Key Genuine Original Equipment Manufacturer (OEM) part for Kohler & Craftsman Genuine OEM Flywheel Key Fits Kohler and Craftsman brands Genuine OEM Part Whether you start the engine with a pull rope or the turn of a key on an electric start motor, you're relying on the ignition system to produce a spark inside the combustion chamber. The most common reasons for replacing the flywheel key are when the engine won’t start or is hard to start and the flywheel key is damaged. I still wonder why it sheared. 122" key - Gold key - Length:0. The damaged flywheel is missing this membrane and divider. 87. Re: Briggs and stratton flywheel problem 2019/05/25 11:21:40 0 Yes that can be a problem but if the partial model number search is correct and it is a 31R907-0018 they only use one flywheel and the long steel key [591757]. Amazon's Choice for kohler flywheel key Kohler X-42-15-S Lawn & Garden Equipment Woodruff Key Genuine Original Equipment Manufacturer (OEM) Part 5. Mar 16, 2014 · 23 Hp Kohler Courage - posted in Mechanical & Hydraulics Forum: I have a 23 Hp Kohler Courage in a Cub Cadet 1050. 56 Key, Square. We’re open and continuing to ship packages, however we are experiencing shipping delays. 1 spark plug wire and a tachometer to No. Order flywheel key PN 796335. Tapered hole in Kohler flywheel, sheared key in keyway (bottom view) Striking a Flywheel or Crankshaft Can Be Dangerous. 002 of spec to start with. They're in excellent condition and unaltered. If it keeps backfiring it can also shear the flywheel key and through the ignition out of time. To me this sounds like it is out of time. 8. Remove the metal starter cup and the plastic flywheel fan. Offset Key (6 Degree) for flywheel. A 20 horsepower Kohler engine's timing is determined by the alignment of the flywheel on top of the engine. HAVING TROUBLE WITH YOUR KOHLER ENGINE? Often best way to identify and correct the cause of engine trouble is to think like a mechanic and use a systematic approach to problem solving. The inertia drive starter spins, but wont engage the flywheel. 012". Buy flywheels at PSEP. 017-. NOTE: Ensure the flywheel key remains properly in place on the crankshaft. item 7 OEM GENUINE Kohler Engine Motor FLYWHEEL Fan 2515701 NOS 25 157 01 - OEM GENUINE Kohler Engine Kohler Small Engine Parts Kohler has been delivering commercial grade engines that offer maximum power and performance since 1920. Kohler CH25-68554 Engine Parts. To Top Flywheel key keeps shearing on Briggs and Stratton 331877-3036-G5 engine So, the flywheel key keeps shearing on my 21 HP model Briggs and Stratton 331877-3036-G5 engine (on a Craftsman lawn tractor). Have any of you run into any starting issues like decompression or valves out of adjustment ? I have one that kicks back like a engine is out of time or a weak battery. Kohler Flywheel Keys: Jacks is your Place! We have the Flywheel Keys you need, with fast shipping and great prices! For lawn mower parts and accessories, think Jacks! 17-32 of 76 results for "kohler flywheel key" Skip to main search results Scarlet Dark Replace Kohler Command V-Twin & Kohler Courage Flywheel. Please, be advised that striking a flywheel or crankshaft can cause cracks or other damage which might not even be visible. FITS TECUMSEH MODELS: TXV, TNT, ECV, H30-70, AH600, HSK600, HXL840, SHK840, SHK845 & SHK850. Also increase the flywheel nut or bolt to 110 ft-lbs old spec was 100 ft-lbs. 95 $ 89. 212" tapered height - . EASY START • Starts like your car—just turn the key and go Flywheel PTOs Oil cooler STANDARD FEATURES Dec 29, 2018 · Most large Kohler engines on riding lawn mowers use an electric starting system. Oil filter $9. The flywheel key is a small rectangular piece of metal that keeps the crankshaft and flywheel aligned Questions & Answers for the Kohler X4215S Ask us about the Kohler X4215S Woodruff Key. If I am standing at the rear facing forwards; does it offset to the left or right. Even John Deere did not have it in stock. A gap that is too wide or too narrow will not allow the ignition system to work properly. QUANTITY I accept Kohler owns all copyrights in the KOHLER literature made available on this site worldwide and all rights and registrations in the KOHLER trademarks incorporated in the literature worldwide. Shop with Afterpay on eligible items. Top-selling Kohler lawn and garden equipment engine parts. When I did this, I checked and the flywheel key is intact 4. Oct 17, 2017 · The key here will be to install the new coil so the gap between the magnets on the coil and the flywheel follow the manufacturer's specifications. The way i do it I`, not familiar with the flywheel - crank assembly method of the 25 hp kohler. 99 $ 182 . Check also the key way on the engine. 24-025-55 DOP24-025-55 Kohler Flywheel No. Then while starting (hot or cold) I hear a "kluck" and the flywheel seems to jam and shears another key. (ASPI 89). 02; Add to Cart. The key shears if the mower blade strikes something Get the best deals on Lawn Mower Flywheels. All of the information for this flywheel key replacement video is applicable to the following brands: Kohler, Toro Kohler Flywheel Key 1434001-S Kohler Original Small Engine Parts. E. Usually the crank and flywheel are really just stuck Used 9-1/2" diameter genuine OEM cast iron flywheel for Kohler K-series K241-K361 engines. Not only does it provide comprehensive troubleshooting steps specific to the application and engine symptom, a brief read of the material results in a combustion engine fundamentals refresher. If the mower blade is loose, that will cause enough shock to shear the flywheel key, too. 0938" . Buy a Key, Flywheel [14 340 01-S] for your Lawn Equipment - We have the parts and diagrams to make your repairs easy. R8953 Flywheel Key Replaces Tecumseh 611004 Replaces OEM#: Tecumseh 611004 OFF SET KEY USED ON ENGINES WITH SOLID STATE IGNITIONS. Regular price $7 39 $7. If there is any bright flash, chances are the condenser is bad. 661 inches) O. Please no repair questions. I asked my neighbor if he had hit or run over anything that may have caused a stress to the engine enough to make it shear. Kohler Small Engine Flywheel Air Gap This gives lots of air gaps. 018" Just a tad more dwell (time that points are closed). I set a 12. Need to repair the Kohler engine on your lawn mower or outdoor power equipment? kohler courage pro PROBLEMS. These flywheels are for battery ignition only, not magneto ignition. Carburetor rebuild kit. They were within . To check ignition timing, first remove drive belt. I. Genuine Kohler flywheel key. Includes required coil bracket. Go ahead and buy, rent or borrow a flywheel pullers, it makes this job look easy. If you can't get the flywheel to move, don't worry it happens. PRODUCT DESCRIPTION. Starter motor. At 1. you then will have to tap the threaded section until you can remove it, this has bearings in it so try to use care! remove the part that looks like a screen on top of the flywheel. One component of the engine that is difficult to remove without the instructions is the flywheel. com VM's high-quality replacement ring gear for the Kohler Command V-Twin flywheels and Kohler Courage flywheels. 1 Power (hp) and Torque (ft lbs) specifications for Kohler general purpose engines are rated pursuant to Society of Automotive Engineers (SAE) J1940 based on gross output testing performed according to SAE J1995 without the air cleaner and muffler. . $25 02 $25. Steel Rectangular Flywheel Key for Kohler engine models K241, K301 and K321 made 1972 and earlier with the 8" diameter flywheel and starter/generator. Aim timing light at hole in flywheel housing and check to see if mark on flywheel lines up 2 results for flywheel key craftsman Save flywheel key craftsman to get e-mail alerts and updates on your eBay Feed. Aug 18, 2015 · the next day (yesterday i came home from work, took the ready flywheel out and put a new Woodruff key in it. That is the nature of these small overhead balve engines. Mar 19, 2011 · I have a Kohler CV15S that I sheared the key on the crankshaft while replacing the stator. 6600 Honda GX200/Clone 196CC PVL Ignition Ultra Lite Billet Flywheel. Dec 14, 2014 · I Have a Kohler CV740 And it keeps shearing the flywheel key it will start and run fine for about 2- 3 uses after that it just turns but wont fire since the key has broken I have changed key with the correct size stated by kohler and even had machine shop make a "stronger key" Still broke Find all the parts you need for your Kohler Small Engine CV491/27509 at RepairClinic. LOL!! I remember that some engines that the rocker arm studs would back out and Re: Diagnosing problem on Kohler V-twin (Exmark mower) Conclusion: ignition coil was bad despite its relatively normal resistance measurement. Use a torque wrench to tighten; no guessing or the use of impact wrench (a NO-NO). The most common reason for replacing the flywheel key is when the small engine is hard to start or won’t start. If the mower blade hits an object with enough force to knock the flywheel out of alignment, the flywheel key breaks, protecting expensive parts such as the crankshaft from damage. 05 cu·in) single-cylinder air-cooled four-stroke internal combustion gasoline engine from K-series, manufactured by Kohler Co. The courage engine has an issue with flywheel keys shearing. First, identify the problem you've encountered with your engine, then rule out each potential cause. Skip to main search results Amazon Prime If the crank and flywheel are not in line, it will not spark. The flywheel key can shear, timing advances a couple degrees, runs awesome But runs hot in the cylinders and diesels when shut off. I noticed the flywheel is $200 bucks and a new starter is another $130. You know you can only fit some of these coils one way, with the ===> marking up,so it points in the direction of normal flywheel rotation. ARC's new light weight Honda GX200/196cc clone flywheel for the Briggs PVL ignition. Kohler Command Engine Parts. I've watched it happen. Check the key. We have manuals, guides and of course parts for common CV491/27509 problems. The stock flywheel has two magnets covers with a plastic membrane and a plastic divider between the two. Inspect ring gear for cracks or damage. 81 Save: 21% off Kohler Flywheel No. The most common loose of timing is the flywheel key. Get outdoors for some landscaping or spruce up your garden! GENUINE OEM KOHLER PART # X-42-15-S FLYWHEEL KEY Questions & Answers for the Kohler 1434001S Ask us about the Kohler 1434001S Flywheel Key. 25 mm (0. During assembly, the flywheel key fits into the keyway and keyseat, thereby locating the flywheel in the correct rotational position relative to the crankshaft. Purchase maintenance and replacement engine parts today. 50 VIEW PRODUCT. 6. By downloading Literature, you accept a limited, non-exclusive license to use, copy and distribute the Literature solely in connection with the The flywheel key shears to protect the crankshaft from twisting, which would cause a very expensive repair. The magnets got ground down a bit. Replace flywheel, crankshaft, and key if flywheel key is sheared or keyway is damaged. The timing of a small engine is crucial for it to actually start and run properly. Unfollow flywheel key craftsman to stop getting updates on your eBay Feed. Kohler sent out a bulletin. Fits 1cyl Command, V-twin Commands. If so you may have a sheared flywheel key. Connect a timing light to No. The timing on a 16-horsepower Kohler engine and all small engines is determined by the alignment of the flywheel. Alternator. We Sell Only Genuine Kohler Parts. 793" X Width:0. A. Some of the methods described below mention striking the flywheel or crankshaft. Oct 24, 2012 · Since I mixed the coils and different flywheel my guess is that im going to need to source the proper flywheel. 26 in (32 $3. Find great deals on eBay for flywheel key and kohler flywheel key. 00 each, plus shipping & handling. $197. Sep 08, 2011 · When removing a flywheel from a Kohler V-twin engine, Kohler recommends using a strap wrench to hold the flywheel to remove the flywheel bolt, and when tightening a puller to pop the flywheel off Share - Kohler Flywheel 25 300 01. 14 Nov 08, 2009 · These engine must have the valves checked and adjusten about every 2 years. Also due flywheel change due to a design problem a new steel key is used on the 21, 28 , 31, and 330000 series with date code before 120701xxxxxxx. With the flywheel in place, place the key in the keyway; it should fit securely. B KohlerEngines. Find many great new & used options and get the best deals for OEM KOHLER KEY FLYWHEEL (OFFSET) 24 340 02-S at the best online prices at eBay! Free shipping for many products! Apr 28, 2017 · This video explains how to replace the flywheel key on a riding lawn mower or lawn tractor. $3. REGULAR PRICE $1. Photo 3. A soft key allows the flywheel to move on the crankshaft when your mower blade hits a tree root, an old stump, a large dried clod of dirt, etc. 30. Part of that system is a starter solenoid. ) oversize. 99 Harbot 12 584 04-S 12 584 01-S Ignition Coil with Spark Plug for Kohler 12 584 01 CH11 CH12. Start engine and run at 6000 rpm. Now I have put it all back together and the unit will not crank, only backfires through the carb. The flywheel scoots around a little with every pull of the rope and once in a while you'll get a spark. Kohler number 24-025-55. I haven't had a chance to check the bendex. 145"-. What causes it. kohler flywheel key

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